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SyncBiz — Manufacturing IMS + HRMS

Inventory and people on one system, because a plant runs on both

  • Web
  • Android
  • Barcode and RFID scanners
  • Shop-floor kiosk
  • Multi-plant
  • Batch and serial tracking
  • Barcode / QR / RFID
  • Biometric attendance
  • Offline-first
  • Statutory reports
Aerial view of a refinery with storage tanks

What SyncBiz is

In most plants the stores ledger and the muster roll are two different worlds, and the cost of a batch is only known weeks after it shipped. SyncBiz puts inventory, production, procurement, and the workforce on one schema: material moves and labour hours post against the same work order, so the cost of what you made today is available today, and the shift you will be short of tomorrow is visible tonight.

Modules

Inventory and stores

Multi-plant, multi-store, bin-level stock with batch, lot, and serial tracking, cycle counts, reorder points read from real consumption, and a full movement history behind every number.

Procurement and vendors

Indents, RFQs, comparative statements, purchase orders, gate entry, goods receipt with quality hold, three-way matching against the invoice, and a vendor scorecard built from delivery and rejection history.

Production and work orders

Bills of material with multi-level explosion, routings, work orders, job cards, machine and operator assignment, scrap and rework capture, and work in progress visible by stage.

Quality and compliance

Incoming, in-process, and final inspection plans, sampling rules, non-conformance reports, corrective actions, calibration schedules, and a traceable record from finished batch back to raw material lot.

HRMS core

Employee master, contract and permanent workforce, documents with expiry alerts, org structure, transfers, confirmations, and the full service record of every person on site.

Attendance, shifts, and payroll

Biometric and card punches, shift rosters, overtime rules, leave and holiday policy, statutory deductions, and payroll that closes against attendance rather than beside it.

Contractor and safety management

Contractor licences, labour compliance, gate passes, induction records, permits to work, incident reporting, and a safety register that stands up to an audit.

Costing and reporting

Material, labour, and overhead posted to the same work order, so batch cost, plant efficiency, OEE, and manpower cost per unit are available while the month is still open.

Inside the product

SyncBiz interface: Plant dashboard
Plant dashboardAttendance trend, headcount by department, material consumption with days of cover, and over- and under-usage against norm.
SyncBiz interface: Stock ledger
Stock ledgerBin-level stock with batch, lot, and serial detail, and the movement behind every figure.
SyncBiz interface: Work order
Work orderRouting, material issued, labour booked, scrap captured, and cost accumulating in real time.
SyncBiz interface: Workforce and shifts
Workforce and shiftsRoster, attendance, overtime, and contractor compliance for the whole plant in one view.

Interface previews are representative layouts. Every deployment is configured to your own modules, terminology, and branding.

What it does for you

  • Bin-level, batch-tracked inventory across every plant and store in one ledger
  • Work orders that consume material and labour against the same cost object
  • Full traceability from a finished batch back to the raw material lot and the operator
  • Biometric attendance, shift rosters, and payroll that close against each other
  • Contractor compliance, permits to work, and a safety register built for audit
  • Barcode, QR, and RFID capture that keeps working when the network does not

The AI inside SyncBiz

Demand and reorder forecasting

Consumption history, seasonality, and the open order book produce a reorder recommendation per item, with a stated confidence interval rather than a single number.

Attrition and absenteeism risk

Shift patterns, overtime load, and service history flag which operators are likely to be absent next week and which are likely to leave next quarter, while there is still time to plan.

Quality anomaly detection

Rejection rates read against machine, operator, shift, and material lot surface the correlation a monthly quality review would take a quarter to notice.

Schedule optimisation

A constrained solver sequences work orders against machine availability, changeover cost, manpower on roll, and promised dates, and shows what each trade-off costs.

What it changes

22%Average reduction in carried inventory
3daysFrom month end to a closed batch cost
99.4%Payroll accuracy against attendance

Integrations

SyncBiz is built to sit inside the estate you already run. These connectors ship with the product; anything else is an integration engagement rather than a limitation.

  • Tally
  • SAP
  • Oracle NetSuite
  • Zoho Books
  • GST and e-way bill portals
  • EPFO and ESIC
  • Biometric devices
  • PLC and SCADA over OPC UA
  • Power BI

Questions we are asked

Why put inventory and HR in the same product?

Because the cost of what you make is material plus labour, and keeping them in separate systems means the plant only learns its true cost after the fact. SyncBiz posts both against the same work order, so batch cost is live rather than retrospective.

Does it work across multiple plants?

Yes. Stores, work orders, and workforce are scoped per plant with a consolidated group view, inter-plant transfers, and reporting that rolls up without re-keying anything.

Will it run when the network is down?

Shop-floor capture is offline-first. Scanners, kiosks, and the Android app queue locally and sync when connectivity returns, with conflict resolution on the server.

Can it talk to our PLCs and SCADA?

Yes, through OPC UA and MODBUS gateways. Machine counters, downtime reasons, and process parameters post directly against the work order instead of being typed in.

Does it replace our accounting system?

It does not have to. SyncBiz is the operational system of record and posts to Tally, SAP, NetSuite, or Zoho Books through a reconciled interface. Firms without an incumbent can use the built-in ledger instead.

How it works

SyncBiz, end to end.

The path a record takes through the product, and what the system does at each step without being asked.

01

Plan

The order book explodes through the bill of material into a material plan and a manpower plan that are checked against each other before either is committed.

02

Procure

Indents become RFQs, comparatives, and purchase orders; gate entry, goods receipt, and quality hold record what actually arrived.

03

Produce

Work orders issue material and book labour at the same time, so cost accumulates on the shop floor rather than in the accounts department.

04

Verify

Inspection plans, non-conformance reports, and lot genealogy make a finished batch traceable back to a raw material lot and an operator.

05

Close

Attendance closes payroll, work orders close cost, and the plant knows what it made and what it cost while the month is still open.

Put SyncBiz against your own numbers.

Send us how you run this today, including the spreadsheets. We will show you SyncBiz against your own process and tell you plainly what it would and would not change.